Chocolate Box Puzzle
![IMG_8230.jpg](/proxy/?url=https://content.instructables.com/FIU/5J1Q/JFUAHO1C/FIU5J1QJFUAHO1C.jpg&filename=IMG_8230.jpg)
This is a fun and easy project to make. The goal is to fit the blocks of "chocolate" into the box. Compared to my other puzzles, I would rate the difficulty of this puzzle as a 2 out 5.
Below is a quick video of the solution.
I felt like this version was pretty easy to make but if you are not up to it, feel to purchase a similar version from online.
Tools/Materials
Tools:
- Table Saw
- Router Table
- Router Bit (1/4" V)
- Drill
- Forstner Bit (1" Diameter)
- Wood Clamps
- Sander
- Ruler
- Pencil
Materials:
- Wood - 5.5" x 24" x 5/16" thick
- Wood Glue
- Paint/Stain (optional)
Box
![2.JPG](/proxy/?url=https://content.instructables.com/FOG/OLEP/JFUAHO48/FOGOLEPJFUAHO48.jpg&filename=2.JPG)
![1.JPG](/proxy/?url=https://content.instructables.com/FGH/1FSZ/JFUAHO3S/FGH1FSZJFUAHO3S.jpg&filename=1.JPG)
The box is used to house the chocolate pieces. The build is pretty straightforward.
Floor
![3.JPG](/proxy/?url=https://content.instructables.com/FJQ/V7FF/JFUAHO49/FJQV7FFJFUAHO49.jpg&filename=3.JPG)
Cut the floor of the box to the dimensions shown.
Box Front/Back
![5.JPG](/proxy/?url=https://content.instructables.com/FB7/KZXD/JFUAHO4W/FB7KZXDJFUAHO4W.jpg&filename=5.JPG)
Cut to the size shown.
Box Sides
![4.JPG](/proxy/?url=https://content.instructables.com/FY3/L56F/JFUAHO4K/FY3L56FJFUAHO4K.jpg&filename=4.JPG)
![IMG_8197.jpg](/proxy/?url=https://content.instructables.com/FAL/WLQC/JFUAHNX3/FALWLQCJFUAHNX3.jpg&filename=IMG_8197.jpg)
![IMG_8199.jpg](/proxy/?url=https://content.instructables.com/F0H/P7I8/JFUAHNXD/F0HP7I8JFUAHNXD.jpg&filename=IMG_8199.jpg)
The sides have finger grabs. The final dimensions are shown. I found it easier to cut a wide piece and drill the hole in the center. I then used a table saw to cut the part into two pieces.
Assemble Box
![IMG_8205.jpg](/proxy/?url=https://content.instructables.com/FS2/VVR0/JFUAHNXN/FS2VVR0JFUAHNXN.jpg&filename=IMG_8205.jpg)
![IMG_8209.jpg](/proxy/?url=https://content.instructables.com/FR4/V3LF/JFUAHNYR/FR4V3LFJFUAHNYR.jpg&filename=IMG_8209.jpg)
Use wood glue and clamps to attach the sides to the floor.
Puzzle Pieces
![13.JPG](/proxy/?url=https://content.instructables.com/FJB/OEKU/JFUAHO6L/FJBOEKUJFUAHO6L.jpg&filename=13.JPG)
![12.JPG](/proxy/?url=https://content.instructables.com/FMJ/LAXZ/JFUAHO6A/FMJLAXZJFUAHO6A.jpg&filename=12.JPG)
The parts will fit in the box as shown.
Blocks
![6.JPG](/proxy/?url=https://content.instructables.com/FXQ/MHMG/JFUAHO4X/FXQMHMGJFUAHO4X.jpg&filename=6.JPG)
![7.JPG](/proxy/?url=https://content.instructables.com/FQJ/DVVV/JFUAHO58/FQJDVVVJFUAHO58.jpg&filename=7.JPG)
![8.JPG](/proxy/?url=https://content.instructables.com/FYE/6XB7/JFUAHO5J/FYE6XB7JFUAHO5J.jpg&filename=8.JPG)
You will be building to these dimensions. The following quantities (numbers represent blocks of chocolate) are required:
- 2x5 (x1)
- 2x3 (x2)
- 2x2 (x1)
- 2x1 (x2)
- 1x3 (x2)
- 1x2 (x2)
Notches
![IMG_8186.jpg](/proxy/?url=https://content.instructables.com/FS6/VAGW/JFUAHNVF/FS6VAGWJFUAHNVF.jpg&filename=IMG_8186.jpg)
![IMG_8187.jpg](/proxy/?url=https://content.instructables.com/F5I/KOB5/JFUAHNVQ/F5IKOB5JFUAHNVQ.jpg&filename=IMG_8187.jpg)
I used a V shaped 1/4" router bit to cut the notches for the blocks.
Blocks
![IMG_8189.jpg](/proxy/?url=https://content.instructables.com/FR7/ZO6Y/JFUAHNW0/FR7ZO6YJFUAHNW0.jpg&filename=IMG_8189.jpg)
A table saw was used to cut the individual blocks once the notches were included. At this point, you might want to consider painting or staining the pieces. I used a walnut stain for mine.
Block Assemblies
![9.JPG](/proxy/?url=https://content.instructables.com/F5G/PFSQ/JFUAHO5K/F5GPFSQJFUAHO5K.jpg&filename=9.JPG)
![10.JPG](/proxy/?url=https://content.instructables.com/FAX/XOD6/JFUAHO5V/FAXXOD6JFUAHO5V.jpg&filename=10.JPG)
![11.JPG](/proxy/?url=https://content.instructables.com/FPL/AUFP/JFUAHO67/FPLAUFPJFUAHO67.jpg&filename=11.JPG)
You will need to make these 3 assemblies from the blocks.
Glue
![IMG_8195.jpg](/proxy/?url=https://content.instructables.com/FLW/1K3Q/JFUAHNX2/FLW1K3QJFUAHNX2.jpg&filename=IMG_8195.jpg)
![IMG_8220.jpg](/proxy/?url=https://content.instructables.com/F78/HKFL/JFUAHNZZ/F78HKFLJFUAHNZZ.jpg&filename=IMG_8220.jpg)
I used wood glue and clamps for the joints.
Ready to Solve
![IMG_8206.jpg](/proxy/?url=https://content.instructables.com/F2Q/XP3E/JFUAHNXX/F2QXP3EJFUAHNXX.jpg&filename=IMG_8206.jpg)
The puzzle is handed to your test subject in this manner.
Final Pictures
![IMG_8224.jpg](/proxy/?url=https://content.instructables.com/FMX/5NQS/JFUAHO0A/FMX5NQSJFUAHO0A.jpg&filename=IMG_8224.jpg)
![IMG_8219.jpg](/proxy/?url=https://content.instructables.com/FZ3/NEK0/JFUAHNZM/FZ3NEK0JFUAHNZM.jpg&filename=IMG_8219.jpg)
![IMG_8231.jpg](/proxy/?url=https://content.instructables.com/F23/LM8Q/JFUAHO1N/F23LM8QJFUAHO1N.jpg&filename=IMG_8231.jpg)
The wood cost was about $2 and it took about 3 hours to make. Overall, I'm pretty happy with how it turned out.
Stop Motion of Solution
Ok, I was bored. Here is a quick stop-motion of the solution.
Thanks for viewing!