HOW TO: Plastic Designer Toy Blanks

Greetings fellow makers!
My name is Lazaro " Sinister " Gomez, owner of BOT10ART.
I have always had a fascination with vinyl toys like POP, Dunny, Titan, etc.
Recently I have been working on making my own designer toys, and I wanted to share my process with you all for my first figure. Since then I have learned more and perhaps I will write another piece but for now I want to publish my first time use of the materials listed below for this kind of project.
I do not have exact measurements and I am sure they will vary depending on the figure, however I was able to make 8 figures with the materials I purchased.
Materials I Used:
1. Super Scupley ( Purchased at Michael's Hobby Store $16.00 )
2. Sculpting Tools ( Purchased at Michael's Hobby Store $12.00 )
3. Smooth-On Oomoo 30 ( $25.00 )
4. Smooth-On Smoothcast 300 ( $25.00 )
5. Smooth-On Smoothcast 45D ( $25.00 )
6. Small Paper Cups ( Walmart $2.98 )
7. Large Paper Cups ( Walmart $2.20 )
8. Release Agent ( Purchased at Michael's Hobby Store $10.00 )
9. Plastic Bags ( Purchased at Michael's Hobby Store $5.00 )
10. 110lbs Card Stock Paper ( Already had )
11. A stapler ( Already had )
12. Glue Gun ( Already had )
13. Cardboard ( Already had )
14. Gloves ( Purchased at Home Depot $5.00 per box )
Sculpting

I have been working on some designs and I wanted the first figure or toy to reflect my personality and artwork.
So I decided on an Astronaut that has long since died in the vastness of space on some SCI-FI mission. The mission went sideways making our spaceman not so good at space exploration.
So I decided to call the toy Astro ( NOT! ).
I started with a piece of Aluminum Foil that I balled up to make up the bulk of the figure's body.
I then started layering clay on the foil until I had the basic shape of my design.
I used my various tools to add texture to the clay and when I was done I placed the figure in the oven following the instructions on the Super Sculpey box.
Molding


Once the figure was cool I sprayed the figure with the releasing agent and used my glue gun to adhere the figure to a piece of cardboard. The cardboard was an empty cereal box.
I then used a thicker cardboard ( the back of a water color paper pad ) and built the walls around the figure, I made sure to keep the walls tight as to not waste the molding material on negative space.
I then began using the Oomoo 30 following the instructions on the box. I poured out 1 part A and matched it with 1 part B in their own paper cups.
I then combined the mixture in the large plastic cup until it was a uniform in color. It is recommended that you scrape the sides and bottom of the cup while mixing.
After this I poured the mixture in an empty spot of the box via a small strand of mixture to avoid creating bubbles. I held the cup about 1 foot above the figure.
I allowed gravity to do the work for me and find all the places it needed to fill naturally.
6 hours later the mold was ready to release the figure.
Casting

I sprayed the mold with the release agent and then moved on to using the frosted plastic, this too has instructions that are really easy to follow.
Mixing part A to equal amount of part B, then mixing the two together. This material has a short working time and it will begin to warm up right before it is about to set so read the instructions carefully!
I recommend using gloves at this point to avoid getting casting material on your hands.
15 minutes later my first copy was ready to be released!
Cast, Spray, Repeat

For the white plastic I basically repeated the steps mentioned in the previous step.
1. Spray the mold with release agent.
2. Mix the casting material
3. Release the copy.
Packaging

I then loaded up my artwork in Photoshop and printed out the packaging sleeves.
I used the artwork from my concept design and 110lbs card stock.
I placed the figure in the bag and stapled it shut.
Thank you for reading this Instructable and if you decide to make your own toy, have fun and I wish you the best of luck!