High Voltage Pulse Generator for $8 (stungun)
by geo bruce in Circuits > Electronics
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High Voltage Pulse Generator for $8 (stungun)
![Diy High voltage pulse generator](/proxy/?url=https://content.instructables.com/F5E/8C9C/J2AWLTN2/F5E8C9CJ2AWLTN2.jpg&filename=Diy High voltage pulse generator)
This device is capable of generating high voltage arcs, which can be used as an ignition system for a spud gun.
Or other things where High Voltage pulses are needed for testing purposes.
This device is chargeable with a micro usb cable.
Warning:
This project uses High Voltage and can be dangerous if used wrong. Build and use this on your own responsibility and never use this on living things.
Get the Components
![DSC04601.JPG](/proxy/?url=https://content.instructables.com/FSU/XSHG/J2AWLGPC/FSUXSHGJ2AWLGPC.jpg&filename=DSC04601.JPG)
Perpare the Module
![DSC04604.JPG](/proxy/?url=https://content.instructables.com/F4M/2HST/J2AWLGQ0/F4M2HSTJ2AWLGQ0.jpg&filename=DSC04604.JPG)
![DSC04606.JPG](/proxy/?url=https://content.instructables.com/FMS/4DAA/J2AWLGQ6/FMS4DAAJ2AWLGQ6.jpg&filename=DSC04606.JPG)
![DSC04607.JPG](/proxy/?url=https://content.instructables.com/FJ8/VUTY/J2AWLGQE/FJ8VUTYJ2AWLGQE.jpg&filename=DSC04607.JPG)
![DSC04602.JPG](/proxy/?url=https://content.instructables.com/FGH/4TUA/J2AWLGPN/FGH4TUAJ2AWLGPN.jpg&filename=DSC04602.JPG)
![DSC04608.JPG](/proxy/?url=https://content.instructables.com/FXW/Z2H8/J2AWLGQF/FXWZ2H8J2AWLGQF.jpg&filename=DSC04608.JPG)
![DSC04610.JPG](/proxy/?url=https://content.instructables.com/FTA/BWNI/J2AWLGQJ/FTABWNIJ2AWLGQJ.jpg&filename=DSC04610.JPG)
The module is a little bit to big to fit inside the enclosure.
First cut the excessive part from the tube off.
Than you can use a piece of sand paper or a milling machine to trim the height of the module to fit inside the casing.
When I was using the milling machine the tube broke and I was able to take the whole tube off, which was also fine.
Solder the Circuit
![DSC04611.JPG](/proxy/?url=https://content.instructables.com/F1B/H2MT/J2AWLGQK/F1BH2MTJ2AWLGQK.jpg&filename=DSC04611.JPG)
![DSC04612.JPG](/proxy/?url=https://content.instructables.com/F8I/YNRF/J2AWLGQM/F8IYNRFJ2AWLGQM.jpg&filename=DSC04612.JPG)
![DSC04613.JPG](/proxy/?url=https://content.instructables.com/F8W/TGBA/J2AWLGQQ/F8WTGBAJ2AWLGQQ.jpg&filename=DSC04613.JPG)
![DSC04609.JPG](/proxy/?url=https://content.instructables.com/FX8/1C8E/J2AWLGQG/FX81C8EJ2AWLGQG.jpg&filename=DSC04609.JPG)
![DSC04614.JPG](/proxy/?url=https://content.instructables.com/FRZ/JBT2/J2AWLGQR/FRZJBT2J2AWLGQR.jpg&filename=DSC04614.JPG)
![DSC04615.JPG](/proxy/?url=https://content.instructables.com/FY0/GLK2/J2AWLGQS/FY0GLK2J2AWLGQS.jpg&filename=DSC04615.JPG)
![DSC04617.JPG](/proxy/?url=https://content.instructables.com/F2Z/6D4N/J2AWLGQU/F2Z6D4NJ2AWLGQU.jpg&filename=DSC04617.JPG)
![DSC04618.JPG](/proxy/?url=https://content.instructables.com/F2M/C6M2/J2AWLGQW/F2MC6M2J2AWLGQW.jpg&filename=DSC04618.JPG)
![DSC04620.JPG](/proxy/?url=https://content.instructables.com/F8P/EBQC/J2AWLGR3/F8PEBQCJ2AWLGR3.jpg&filename=DSC04620.JPG)
- First solder the battery connector to the charge module.
- solder the GREEN wire of the high voltage module to the charge module "-" connection
- solder the RED wire of the high voltage module to one side of the switch
- solder a wire from the "+" connection of the charge module to the other side of the switch
Test the Circuit
![DSC04621.JPG](/proxy/?url=https://content.instructables.com/FE2/412V/J2AWLGR7/FE2412VJ2AWLGR7.jpg&filename=DSC04621.JPG)
![Arc length testing](/proxy/?url=https://content.instructables.com/FAH/HRBI/J2AWLNOP/FAHHRBIJ2AWLNOP.jpg&filename=Arc length testing)
See how long you can make your arcs. this is important to know when placing the screws.
Making the Enclosure
![DSC04624.JPG](/proxy/?url=https://content.instructables.com/FGW/FHXR/J2AWLGRS/FGWFHXRJ2AWLGRS.jpg&filename=DSC04624.JPG)
![DSC04625.JPG](/proxy/?url=https://content.instructables.com/FOG/R4IL/J2AWLGRU/FOGR4ILJ2AWLGRU.jpg&filename=DSC04625.JPG)
![DSC04626.JPG](/proxy/?url=https://content.instructables.com/FZR/QTR1/J2AWLGS5/FZRQTR1J2AWLGS5.jpg&filename=DSC04626.JPG)
![DSC04627.JPG](/proxy/?url=https://content.instructables.com/F2B/FEB5/J2AWLGSE/F2BFEB5J2AWLGSE.jpg&filename=DSC04627.JPG)
![DSC04630.JPG](/proxy/?url=https://content.instructables.com/FB1/DWLB/J2AWLGSK/FB1DWLBJ2AWLGSK.jpg&filename=DSC04630.JPG)
See where everything would fit inside the enclosure and make the holes for the components.
Making the Electrodes
![DSC04629.JPG](/proxy/?url=https://content.instructables.com/FX3/8W6M/J2AWLGSI/FX38W6MJ2AWLGSI.jpg&filename=DSC04629.JPG)
![DSC04632.JPG](/proxy/?url=https://content.instructables.com/F04/B7JJ/J2AWLGSS/F04B7JJJ2AWLGSS.jpg&filename=DSC04632.JPG)
![DSC04633.JPG](/proxy/?url=https://content.instructables.com/FZ5/0Q8L/J2AWLGSZ/FZ50Q8LJ2AWLGSZ.jpg&filename=DSC04633.JPG)
![DSC04631.JPG](/proxy/?url=https://content.instructables.com/F5C/TJ8U/J2AWLGSN/F5CTJ8UJ2AWLGSN.jpg&filename=DSC04631.JPG)
![DSC04634.JPG](/proxy/?url=https://content.instructables.com/F8L/Q8N7/J2AWLGT6/F8LQ8N7J2AWLGT6.jpg&filename=DSC04634.JPG)
![DSC04635.JPG](/proxy/?url=https://content.instructables.com/FYS/FWOL/J2AWLGTC/FYSFWOLJ2AWLGTC.jpg&filename=DSC04635.JPG)
![DSC04636.JPG](/proxy/?url=https://content.instructables.com/FH3/UTZS/J2AWLGTE/FH3UTZSJ2AWLGTE.jpg&filename=DSC04636.JPG)
- Cut the red High Voltage wires to size
- Strip the red wires and solder spacers to them
- Drill the holes in the enclosure for the bolts to go through
- assemble everything as in the picture
Final Touch
![DSC04640.JPG](/proxy/?url=https://content.instructables.com/FP2/3I4G/J2AWLGW2/FP23I4GJ2AWLGW2.jpg&filename=DSC04640.JPG)
- Test if everything works
- Glue everything in place
Update: I added a lot of hot glue at the inside on the electrodes to prevent internal arcing