How to Repair a Broken Hinge in Lenovo Thinkpad Edge E540 Laptop
by Dhulfiqar in Circuits > Computers
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How to Repair a Broken Hinge in Lenovo Thinkpad Edge E540 Laptop
![Lenovo Thinkpad E540 Broken Hinge Repair (How to fix a broken Hinge Base in a Laptop) [Bodge]](/proxy/?url=https://content.instructables.com/FTW/S4QR/JTT5L49X/FTWS4QRJTT5L49X.jpg&filename=Lenovo Thinkpad E540 Broken Hinge Repair (How to fix a broken Hinge Base in a Laptop) [Bodge])
in this instructable I'll show you how to repair the Base of the hinge in the Lenovo Thinkpad E540 Laptop (or any laptop)
I don't like the Glueing Method because it does not last long, So I will use Radek's method which Requires using Belt Screws!
The Tools That You Will Need Are:






1) Two Belt Screws, Dimensions:
- Head(Dome) Diameter:10mm
- Pole Thickness: 4mm
- Pole Length: 6.5mm
- Buy them here: Amazon / Banggood / Aliexpress
2) Epoxy Glue ( Using it as a filler to strengthen the base not for glueing the hinge )
3) Drill
4) 4 Millimeters drill bit (5/32")
5) Tweezers (optional)
The Steps:




1- Remove the broken Base Nuts, Broken Plastic and remove any Oil residue from the base of the hinge.
2- Mix Two Equal Portions of the Epoxy Glue, and then Apply the Glue on the Broken Screw Holes (the purpose of the Glue is only to strengthen the plastic base) , and then leave the laptop for 12-24 hours so that the Glue fully cures
3- after 24 Hours, temporarily install the screen, and then get a marker and mark the screw holes of the hinge.
4- Drill the Marked Spots with the 4 Millimeters Drill Bit (5/32 in.)
5- insert the Rivets through the Drilled Holes and then install the screen and Tighten the Screws.
6- Oil the Hinges to reduce the Load on the plastic Base of the Laptop
7- Assemble the Laptop, Done!
My Feedback on This Method After 6 Months of Usage:

I repaired my laptop 6 months ago using the Belt screws method, and I'm quite impressed of how rigid the hinges became, I HIGHLY Recommend it.
and if you have an Acer, Dell, HP.... Then Check out Radeks's Video
Good Luck.