Modular Foldable Panel System
by rohanpaladugu1 in Design > Architecture
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Modular Foldable Panel System
This project is a cardboard model that demonstrates how flat panels can fold and unfold to create a three-dimensional structure. Using hinged panels, the model can collapse into a compact form and unfold into a spatial arrangement that illustrates the basic principles of transformable architecture. This simple design explores how folding sequences and panel connections affect the stability and flexibility of a structure.
While the model is built at a small scale to test folding logic and connections, the same system could be applied at a larger scale in real life. At full scale, this type of foldable panel system could be adapted for temporary uses such as a classroom, shelter, or clinic, where fast deployment and flexibility are important.
Supplies
- Cardboard (thin cardboard is recommended because it is easier to cut)
- Paper
- Scissors
- Pencil (I used a mechanical pencil but any pencil would work just fine)
- Tape
- Ruler
Cutting the Cardboard Panels
Begin by selecting a piece of flat cardboard, preferably with no bends or creases. Using a ruler and a pencil, measure and mark six squares that are 4 inches by 4 inches on the cardboard surface. Make sure all measurements are accurate so each panel is identical in size. Carefully cut along the marked lines using the scissors, keeping the edges as straight as possible. Repeat this process until you have made six cardboard squares. These identical square panels will be used as the basic folding units for the model.
Taping the Panels Together
Lay two 4-inch by 4-inch cardboard panels flat on the table with their edges facing each other. Leave a small gap between the panels so they can fold without bending the cardboard. Place a strip of tape along the seam to connect the two panels, making sure the tape bridges the gap without pulling the panels together. Flip the panels over and apply another strip of tape along the same seam on the opposite side to create a flexible hinge.
Repeat this process to connect all six panels in the formation shown in the reference image. Make sure the panels are taped in the correct order and orientation so they can fold back and forth smoothly. This gap and taping method allows the panels to act as hinges and fold properly.
Forming the Structure and Adding Scale
Once all six panels are taped together, carefully fold the panels along the taped hinges to form an enclosed shelter shape, as shown above in the picture. The panels are folded inward to create walls and define a small interior space. Adjust the angles of the panels so the structure can stand on its own and clearly read as a three-dimensional form rather than a flat surface.
To understand the scale of the model, create a small paper human figure. Cut a simple human silhouette from paper approximately 2 inches tall and create a stand on one side so that the paper silhouette can stand up. Once the paper silhouette is stable, place it inside the folded structure. This figure represents a person at scale and helps visualize how the shelter would relate to human size in real life.
Adding Interior Elements
Cut small shapes from thin cardboard to represent basic interior objects such as a chair, table, clock, and wall artwork. Keep these elements simple and proportional to the model. Once the folded structure is standing, place the furniture pieces inside the space. Attach wall elements like the clock or painting by using tape. These interior elements are added to test how the folded structure can contain objects and support basic interior use.